What is a Wire Crimper and How Do You Use it?

A wire crimper is a tool used in affixing a connector to the end of cables. They often look like a pair of pliers but they are designed to join two metal pieces or any other ductile material such as a metal plate and a wire. A crimper will deform one of the two pieces to be joined together. There are some steps you must take to use a wire crimper successfully. The Best Home Tools and Equipment Reviews offers more basic knowledge on wire crimpers and how to use them.

Choose Right Terminal and Strip Insulation from Wire

The terminal is simply that bulky plastic component at the end of the cord and it appears before the plug. Choose the right terminal for the crimp to work efficiently. To join two wires, for instance, make use of a splice terminal and a ring terminal for jobs that involve some vibration. Once you choose the right terminal, simply strip the insulation off the wire. When stripping, make sure you don’t expose wire more than the terminal length. For instance, if the terminal measures ¼” then you must remove no more than ¼” insulation. Perforate the insulation by inserting the wire into the appropriate nest for scoring and then work it back and forth.

Twist Wires and Insert Terminal into Correct Nest of Crimping Tool

Twisting the wires together will make them easier to slide into the terminal and also make the crimp stronger. Once twisting is completed, simply insert the wire into the terminal. After inserting it into the terminal, simply insert the terminal into your crimping tool. Some crimping tools should come with color-coded nests to identify the wire sizes they work with.

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There are crimping tools that come with wire gauges that are imprinted on the tool to assist you in choosing the right nests. Once the terminal is inserted simply squeeze your crimp tool as hard as you can, then release, to achieve a tight and long-lasting fuse. If you are using a ratchet crimping tool, the tool will release itself automatically once the crimp is completed and you wouldn’t have to squeeze it hard.

What Other Applications Can You Use the Crimping Tool?

In addition to wire crimping and cutting, a crimper can be applied in many other fields. Crimping bead and inserting in the clasp for example is a popular application of a crimping tool in jewelry making. You need to choose the right crimping tool for any purpose, and most especially the wire cutting size must be put into consideration. To save time, money, and energy, perhaps you should go for the color-coded crimping tools where each size of wire handled is displayed on each compartment of the tool to make identification easier. Using the wrong crimping size for a wire may cause damages to some crimping tools quickly, hence that is the reason why such errors must be avoided. Our Top Construction Product Reviews will provide more clarity on different kinds of crimpers.

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